AMAS Technology GmbH
The sky is the limit.
We offer a wide array of products for the aviation industry: including manufacturing and transport equipment, assembly stations, aircraft parts and equipment necessary for aircraft assembly.
We remain committed to improve and to continuously perform flawlessly in all categories of our work. Nonetheless, according to our clients, we stand out for delivering solutions to the most unique of challenges within the aviation sector.
Jigs and Tools
We like things to move forward and to put them in motion. Compact components, aircraft fuselage and sub-assembly parts, need customized supporting and transporting frames within the manufacturing plants, and while being transported from point A to B by land, sea or by air.
Our customized transportation racks, needed within the manufacturing plant, as well as those needed for maritime shipment and other type of shipments include: Maritime transporting frames for the A380 fuselage and the A400M Wing-Jigs. Within the manufacturing plants, we have been responsible for producing frames for the single-aisle fuselage.
In order to ensemble aircraft and aircraft components, appropriately equipped assembly stations are required. Our carefully designed assembly stations include access-tracks, security mechanisms, lifting systems and indispensable manuals, including imagery for precisely setting the stage to put the pieces together.
In addition, our laser tracker delivers the required precision for the building sites.
For aircraft maintenance special tools and technical devices are required. Besides having executed many projects around aircraft production, we have also more recently, expanded our portfolio and delivered tools for aircraft maintenance.
Some products within this scope include: variable-height stairways, on request including freight elevator, diverse hoist mechanisms and the most various tools.
Recently, we have successfully rebuilt an engine cradle for one of our certified partners.
Trials and Testing
Our wide spectrum of specialized products and services include trials and test equipment for the most varied tasks:
Water trucks for inspection, controlling and purifying of waste water used during the single-aisle production site.
Pipe Leakage Test Vehicle to identify leakages in pipe systems, including air-conditioning systems.
We have developed devices for conductivity testing within the wing’s wind tunnel. Which allows wings to be adjusted to obtain optimal testing results.
The wide scope of our testing devices includes for example: developing the framework and mechanical components of a Helicopter simulator or the reproduction of the fuselage of a cargo aircraft and all necessary add-ons required for training.
Training and Simulation
Our product spectrum covers civil and motor vehicle defense technology manufacturing.
Within the defense motor vehicle technology, we deliver separate parts, modules, technical devices, as well as, lifting devices and testing equipment, always considering the special requirements this industry demands. We have the capability to process multiple materials from lightweight aluminum to hardened steel.
We are 100% committed to our clients. We advise and accompany you from start to finish: from first drafting of ideas, creation, and construction, to final production documentation and electrical diagrams for optimal implementation.
We value and understand the importance of the assembly process. This is why our team is available during facility assembly and commissioning process. Our services include training, controlling, maintenance and delivering detailed installation manuals.
On request any and all of these services are available separately:
Consulting and Concepting
We like to share our experience and to find solutions to the most unique challenges. We offer consultations which include analysis and concepting, as well as studies of production and detailed material-flow procedures.
As a result, we submit a proposal with suggestions on how to optimally approach your specific challenges.
A highly specialized and qualified team of engineers, technicians and technical drawing experts is responsible for the plan, development, and construction of special machinery. Also facility automation, assembly of mounting devices and creating all means necessary for production.
Our design department is equipped with CAD-Workplaces, which have access to a variety of software solutions 2D, 3D, and Electronics. In this space, quick and reliable solutions are developed in response to our clients’ needs.
Development of Steering Software
Simple or complex production lines require steering software. In today’s world, production facilities are managed via programmable controllers. Intuitive user interfaces, whether in text or graphic form are becoming essential.
We program simple logic operations and also more complex equations. Our programming capabilities range from software solutions over to compact controls, microcontroling, frequency parameterisation and servo controllers.
Electrical design and engineering
Not only our ideas are switched ‘on’. Designing, planning and executing an optimally functioning electrical system is also part of our capabilities. We deliver manuals and get ‘hands on’ during the installation process and during the crucial time of facility commissioning.
We cover the entire spectrum, electrical, controlling, installation. Moreover, we will take over the task of digitizing existing electrical plans and transforming them into CAD-Systems, resulting in E-plans or WSCAD. Mostly required while expanding or while upgrading existing facilities.
In this category, we have 3 API Laser Trackers available. Simply put, measuring, evaluating, creating spatial analysis and reconditioning of measured values is covered.
The measuring radius of our Laser Tracker is maximum 40 m (131.234 feet) due to the interferometer measuring is highly precise and essential to our daily routine.
On request our team can assist on location for your measuring challenges.
Manuals and Documentation
Our manuals explain operations and maintenance, in accordance with official machinery guidelines and regulations, safety belongs to our core values. We ensure that even the most complex instructions stay simple to understand.
On request, we also create manuals and operating documentation for your devices or facilities and guarantee to stay within the legal framework.
Technical Support and Maintenance
A fleet of fully equipped service vehicles is available to our technicians. Specialized team members are available to revise quickly and on-site any Amas-developed and installed machinery and facility.
Furthermore training courses for regular revisions and legal inspections in accordance to the German UVV.
Two companies become one.
Until 2017, the AMAS-Consortium was separated into two entities:
AMAS-Engineering GmbH, our service provider, and AMAS-Anlagenbau GmbH, our manufacturing operation. Now, both companies have merged and are working together under one roof as AMAS Technology GmbH.
United as a single company, AMAS Technology GmbH operates faster and adapts more effectively to our clients’ needs. Our processes are now more reliable and optimized than ever before.
Our Specialized Team
Our clients have very high standards and expect the best results. How do we manage to deliver up to these standards?
Our team of highly qualified engineers, technicians, drawing specialists and experts in machine construction, understand the importance of customized service and delivering effective solutions, designed specifically for each of our clients.
Our design department is equipped with CAD-Workplaces and have access to a variety of software solutions 2D, 3D, and Electronics, among others. Projects are planned, coordinated and documented here. More specifically, specialized machine construction, automated plants, mounting fixtures, and manufacturing equipment is meticulously crafted, adapted, planned, coordinated and overviewed in this office space. Consulting for a variety of industries is one under our core responsibilities. Our clients can rely on us to work hand in hand throughout the most challenging projects from start to finish.
We deliver on time and in tune with the quality standards our clients request and deserve.
We use the following software to find the most effective solution for our clients’ challenges:
- Mechanical Construction
- Catia V5
- Electrical Construction
- ePlan V5.7 / P8
- WSCAD 5
- Software Development
- Siemens Step 5 / 7
- WinCC Flexible
- FU-Programming (I.e. SEW / Siemens / Lenze / Curtis /…)
Innovative Solutions are crafted here.
A spacious facility in which new ideas are crafted: AMAS Technology is situated within a 4,000m² (43,056 square feet) facility.
This space holds modern CNC-Turn Mill and Modeling Equipment, a Plasma and Laser Cutting Station, two varnishing areas, multiple welding bases and diverse machinery for working metal plates. However, the most important asset of our company is the human factor: our team, whose people are fully committed, qualified and specialized.
With this powerful combination, our clients can rest assure their standards will be met and exceeded.
The following manufacturing technology is available on-site:
All procedures are certified with DIN 18800-7
Certified with railway approval DIN 6700-2
- Factory Production Control (FPC): EN 1090-1
- Welding Certificate: EN1090-2
- Quality Control: DIN EN ISO 3834
- Welding of railway vehicles and components according to: DIN EN 15085-2
- CNC-Flatbed Milling Machine
- CNC-Machining Center
- CNC-Lathe Machine
- CNC-Table and Milling
- Metal Plates
- Laser cutting machines
- Edging, folding and bending press
- Measuring Technology
- Laser tracker
- Measurement Arm
We cooperate with trustworthy local companies for further manufacturing techniques.v